When you’re selling stickers, keychains, phone grips, or handmade jewelry, every dollar counts—especially on shipping. The good news? If your side hustle revolves around small, lightweight products, you have several affordable shipping options that can keep your profit margins healthy and your customers happy. Here’s how to ship small items on the cheap without sacrificing speed or reliability.
Start with the Right Packaging
Don’t overpay by using a box when a padded envelope or flat mailer will do. For most small items, a 6×9 bubble mailer or a rigid mailer provides enough protection at a fraction of the cost and weight. You can purchase these in bulk on platforms like Uline or EcoEnclose for eco-friendly options.
Use USPS First-Class Package Service
USPS First-Class Package Service is often the cheapest route for anything under 16 ounces. Rates start at around $4.75 and increase based on weight and zone. It’s ideal for items like enamel pins, scrunchies, or minimalist packaging that keeps weight low. Tracking is included, and it’s available for nationwide delivery in 1–5 days.
Check for Letter Rates (When Allowed)
If your product is completely flat—like a vinyl sticker or photo—you may qualify for USPS First-Class Mail (the same service used for greeting cards). This can cost less than $1 with a stamp, but there are no tracking or insurance options, and it must meet strict size/weight guidelines. Only use this for ultra-low-risk items.
Leverage Online Discounts Through Shipping Platforms
Instead of paying full price at the post office, use shipping platforms like Pirate Ship, Shippo, or SendPro Online to access commercial USPS rates. These services are free to use and often provide built-in tracking, label generation, and automated customer updates.
Use Cashback Apps to Save on Supplies
Even small packaging costs add up when you’re fulfilling daily orders. Use cashback apps like Fluz, Rakuten, or Ibotta to earn rewards on mailers, labels, scales, and even printers. With Fluz gift cards, you can purchase discounted gift cards for retailers like Staples or Target before checking out and earn instant cashback.
Batch Shipments to Save Time
If you’re shipping more than five items a day, batch your label printing and drop-offs. This reduces your trip count, allows for bulk label purchases, and can make your workflow more efficient—especially if you’re printing postage at home.
Compare Carriers Periodically
For heavier or odd-sized small items, UPS Ground and FedEx Home Delivery may offer better rates than USPS—especially for cross-country shipments. Use their online rate tools to compare costs before committing.
